The pipe market is the biggest user of PVC resin in South Africa. There are currently four major producers of PVC in the market, who between them are responsible for 60 % of the pipes being sold in the country. 78 000 tons of PVC pipe has entered the South African market. Of this, the vast majority (72%) is for pressure applications, and only 28% for non-pressure.
PVC pipes offer the following benefits:
- Long-lasting, practical and affordable: PVC Pipes have a proven performance record of over 50 years (with some studies showing the life expectancy of PVC pipes to be over 100 years). PVC pipes have a proven track record of excellent long-term performance and offer extended, trouble free service life.
- Lower cost and quicker Installation time: PVC pipes offer significant cost savings for projects, even more so when installation, low breakage rates and life cycle costs are taken into consideration. The longevity of PVC pipes also means the pipes function more efficiently, reducing maintenance and ongoing work to the pipe making it more affordable over time. Compared to steel and concrete, plastic pipes are well-suited to labour intensive construction techniques because they are lighter and easier to handle. There are no concerns about costly cathodic protection requirements when using plastic pipes. Installing PVC pipes is on average 30% faster than when installing the same size concrete pipe. (View the testing video and download the full report here.)
- Sustainability: Sustainability and promoting a circular economy are two of the key benefits of PVC pipes. Multi-layered PVC pipe systems allow manufacturers to reuse post-consumer and own-inhouse recycled material in specific applications. In addition to their lower environmental impact, multi-layer sewer PVC pipes also have the required properties to design life.
- Resistant to corrosion: Corrosion is one of the biggest issues with sewers that can render them structurally unsound and no longer watertight. Traditionally, high-pressure pipelines were made from steel with coatings bonded to the steel pipe in order to protect them. On the other hand, sewers that were gravity pipelines of 300mm and larger in diameter were traditionally made from concrete. Under certain combinations of hydraulic performance and the effluent being conveyed, these traditional sewers systems are subject to biogenic corrosion due to the formation of hydrogen sulphide within the effluent and its subsequent release into the sewer atmosphere, where it is biologically converted into sulphuric acid. The latter then attacks the alkalinity of the pipe, causing it to deteriorate. Rehabilitating these pipelines with PVC plastic linings designed to resist the groundwater pressure that developed between the host pipe and liner present a long-lasting solution with a design life of 100 years or more.
- Resistant to chemicals: PVC pipes exhibit excellent resistance to a wide range of chemical reagents and disinfectant chemicals. With low risk of materials eating through the pipe, PVC pipes are highly suitable for most water infrastructure projects as they can convey most strong acids, alkalis and aqueous solutions (except those which are strongly oxidising), aliphatic hydrocarbons, fluorides, photographic and plating solutions, brine, mineral oils, fats and alcohols.
- Reduced Failures and Blockages in Wastewater Pipelines
A major concern within any pipeline system is pipe blockages, a costly and complicated problem that can cause untold damage and hours of repairs. Slow flowing water through a pipeline creates more opportunity for potential blockages and failures in a system with many connections. The extremely smooth lining of PVC pipe – when compared to a copper, clay or concrete pipe – reduces water flow resistance and ensures that water reaches its intended destination with proper pressure. PVC piping allows water to flow freely and maximises water pressure. The increase flow of PVC pipes also prevents build up in sewage and wastewater systems.
- High flow rates for water transfer: The ultra-smooth surface of PVC pipes reduces pumping costs in water supply pipelines and outperforms alternative materials in performance and cost effectiveness. The smooth bore allows high flow rates and reduces the potential for blockage and failures.
- Leak free joints: Water loss is eliminated thanks to PVC pipes having leak-free joints. Older technology and other pipe materials could result in up to 40 % water loss as a result of leaks.
- Flexible: PVC pipes are extremely flexible and can flex without breaking when loaded externally from soil weight and heavy-duty traffic. Rigid pipes, such as those made of concrete, clay or ceramic are unable to flex when loaded and will experience wall crushing and collapse when their load limit is reached.
LEAD-FREE PVC PIPES
Lead has been used as a PVC pipe stabiliser worldwide for more than 40 years owing to the fact that it offers excellent heat and UV resistance and ensures a good cost-to-performance ratio. During the manufacturing process, the lead is chemically bonded into the PVC pipe. This means that lead cannot leach from the pipe. What’s more, all pipes containing lead undergo annual SANS 966 tests to ensure that the stabiliser does not leak. These tests, which are carried out by the SABS for various metals, have proven that lead is one of the metals least likely to leak – with a maximum expected leakage of 50µg/ℓ, which is negligible.
However, as a SAVA member and a signatory of the Product Stewardship Commitment which prescribes the responsible and sustainable use of additives, including stabilisers, plasticisers, pigments and Bisphenol A, SAPPMA began the process of encouraging all its members to eliminate lead from all locally manufactured PVC pipe products and to replace it with calcium/zinc and organic-based stabilisers that are non-toxic to humans instead in 2006.
Calcium/zinc stabilisers have been used in PVC applications for more than 25 years and, in addition to being non-toxic, they are essential elements to the human body. Organic-based stabilisers are predominantly based on uracyl technology and are heavy metal and odour free, and approved for potable water and food contact applications.
Although lead does not leach from the plastic pipes and does not pose any danger to people once installed, SAPPMA felt compelled to create a safer environment for the manufacturers where lead poisoning does pose a risk for their workers.
The process of removing lead from PVC piping was a long and costly exercise for SAPPMA members, but was regarded as being a vitally important step to ensure future sustainability. At the time when the process began, the price of alternative stabilisers was considerably higher than lead, and all SAPPMA members incurred the additional costs at their own expense, without passing it on to the end-user.
SAPPMA was immensely proud of its members support and pro-active approach that allowed them to reach their goal of eliminating all lead stabilisers from their members’ piping products five years ahead of the anticipated European Union (EU) targets. All plastic pipes manufactured by SAPPMA members and displaying the SAPPMA logo are guaranteed to be free of heavy metals.
- Versatility Of Formulations: excellent flexibility, transparency, easy to colour and lightness
- Processability – easy to extrude; excellent productivity
- Co-Extrusion PVC – Can be co-extruded in multi-layer cables with excellent cost/performance ratio
- Resistance To Temperature – Very Wide Range, From -40° To 125°
- Resistance To Atmospheric Agents – including UV rays
- Resistance To Hydrocarbons – for example, oil and gasoline
- Insulation – PVC presents an inherently high value of the insulation coefficient
- Self-Extinguishing – PVC is by nature a flame retardant and does not generate flaming droplets
- Fire Resistance – PVC is difficult to ignite, has a moderate heat release and produces very little smoke
- Recyclability or Reuse – most of the PVC cables is reused and recycled.
In a complex period like the one we are experiencing at a global level, the issue of cost control is crucial for any product at every stage of its life, from purchase to maintenance, up to disposal and recycling.
Calculating a product’s Total Cost of Ownership (TCO) is a methodology that evaluates the economic performance of materials and is considered the most effective method to provide an analysis of the users’ monetary costs throughout the products’ lifetime.
The TCO methodology is increasingly used in public procurement, and it is considered highly relevant, in perspective, also by primary companies operating in the cable sector.
Recently, an international study was commissioned by PVC4Cables to analyse the competitiveness of vinyl cables by assessing the cost savings that are achieved as a result of using PVC instead of the main functional alternatives, along its entire lifetime.
The study analysed the most common alternative cables (a 100 meters long cable suitable for Low Voltage connections) for residential buildings, industrial buildings, and telecommunication, in France, Germany and Italy. The TCO study was based on the following main assumptions:
- Cable prices and installation costs refer to the final users of investment. The buyers of electric cables (final users) for residential buildings are private house owners.
- The buyers of electric and data cables (final users) for industrial building and telecommunication are considered to be private industrial companies.
- The period of usage is considered to be 30 years for all cables, although the real life can clearly go beyond – depending on the conditions for laying the cable.
In all investigated applications (residential building, industrial building, and telco data) and countries, cables made with multiple PVC parts (PVCx2) showed the lowest total cost of ownership. The higher is the PVC quantity contained in the cable, the lower is the TCO value.
Cables, if correctly projected, sized and posed, do not need maintenance. The total substitution of cables is cheaper. The costs for use due to energy consumption (thermal heating of cables) are not significant if cables are manufactured and installed according to standard practices.
PVC clingfilm has been widely and commercially used since the 1950’s to wrap and protect foods such as vegetable, fruit, meat, biscuit, etc. It offers a high clarity, puncture resistant packaging solution that keeps food fresher for longer, allows for quick, visual identification and has literally revolutionised the food industry. Vinyl clingfilm is food grade and manufactured from polyvinyl chloride and is available in various thicknesses, widths, and specifications.
Benefits of PVC Clingfilm
- Vinyl clingfilm possesses various unique features, such as hygienic, vapour- proof, anti-static etc.
- Clingfilm’s overriding brand benefit and promise is freshness. It is useful for wrapping a variety of cooked food, fruits, vegetables, dairy products, sweets, meat, seafood and a whole lot more.
- It preserves the moisture and aroma in foods wrapped in it and keeps cooked food, fruits and vegetables fresh and juicy.
- Vinyl Clingfilm ensures lock-tight freshness. Food grade, self-sealing, stretchable and hygienic PVC clingfilm ensures freshness for domestic as well as institutional applications
- High rate O2 and CO2 transmission and excellent moisture retention
Clingfilm is one of the vinyl products that is frequently criticised with health concerns over migration levels, use of harmful substances etc. In an effort to address these issues SAVA has launched a Vinyl Clingfilm Compliance Framework (VCCF) which applies to raw material suppliers, intermediate compounders, converters or film manufacturers and distributors and importers to wholesale and retail market.
SAVA’s Clingfilm Compliance framework creates a detailed guidance document whereby industry members:
- Sign a Declaration of Compliance (DoC) that all raw materials, intermediates and substances used in the manufacture of their Vinyl Clingfilm, have been Food Approved
- Agree to comply with Good Manufacturing Practices (GMP)
- Agree to the use of correct and approved labelling codes together with “Intended Use” information
- Agree to have their products and documents at every level in supply chain audited by an independent SAVA representative under a signed NDA
Meeting these standards will be supported by SAVA’s Vinyl-dot brand as a sign of excellence that gives end-users of locally manufactured vinyl products immediate peace of mind and consumer confidence.
Download the: Vinyl_Clingfilm_Compliance_Framework_document